I, Heating system: Combining unique carpet style radiation heating and strong wind convection heating. By directly applying heat to the glass surface, the effect of rapid heating is achieved. At the same time, the super strong convective wind energy circulates in the furnace without dead corners, thereby minimizing the temperature difference at various positions in the furnace. After testing, the temperature difference in the furnace can reach ± 1 degrees Celsius. Truly achieving short heating time, small temperature difference in the furnace, high production efficiency, and low electrical energy loss.
II, Insulation system: High density integrated composite board is used as the equipment insulation layer. The thickness of the insulation board reaches 75mm, which can effectively isolate the heat exchange inside and outside the furnace body. The heat conversion efficiency reaches over 98%, with almost no heat loss, further improving production efficiency and reducing energy consumption, effectively saving customers electricity costs.
III, Wind circulation system: The design of the super strong wind circulation structure has improved the drawback of incomplete circulation caused by the inlet and outlet of most equipment in the market being on the same plane. The convection parallel circulation structure has been adopted to accelerate the heat circulation process, guide the direction of the heat circulation, and greatly solve the problem of long heating time, high heat loss, and large temperature difference in the furnace caused by disordered heat circulation in the market.
IV, Operating system: Siemens PLC and related analog modules from Germany are used for human-machine exchange through Siemens touch screen, and combined with Weihang OEM power regulator to achieve intelligent adjustment of the heating system. The optimal heating process between the glass surface temperature and the target temperature is achieved through PID calculation inside the PLC.
V, Vacuum pumping system: Adopting German technology, high-temperature resistant vacuum pump and equipped with vacuum filtration device can achieve water vapor separation and impurity filtration. The unique energy storage device in front of the pump allows the silicone panel to maintain pressure for a longer period of time after a sudden power outage of the vacuum pump, ensuring that the product will not be scrapped due to power outage and pressure loss of the vacuum pump.
VI, Cooling system: The top of the four layer equipment is equipped with multiple high-power cooling fans, and the ground rail of the two layer equipment is equipped with multiple cooling fans. It can achieve rapid cooling of glass after being fired, saving cooling time while also improving the transparency of the glass.
VII, Other functions of the device:1. The pressure control glue function uses different vacuum pressures at different temperature ranges to control the fluidity of the film, ensuring that the glass edges do not overflow and the glass surface is clean. 2. Silicone bag leak alarm, once there is a leak, an alarm will appear, which can stop heating in a timely manner and prevent the occurrence of waste glass. 3. Automatic door opening, heating completed, automatic furnace door opening for cooling, improving work efficiency. 4. Regular automatic reminder for vacuum pump maintenance. 5. The device will automatically shut down and open the furnace door for heat dissipation without the need for personnel to watch over it. 6,One click retrieval of commonly used machining parameters. Different glass temperature parameters are stored in advance within the PLC for flexible retrieval, saving time and effort.
Application
1.Architectural laminated glass, Curtain wall, glass wall, gallery.
2.Partition, TV wall, Kitchen wall.
3.Window and door glass.
4.Skylight, stairs, ads board.
5.Hospital, school, villa, hotel, etc decoration.
6.Bathroom cubics.
Sample photos
Package and Transport
Company Profile
Shandong Zhengke Automation Co., Ltd. was founded in 2014, located in Jiyang Industrial Park, Jinan, Shandong Province. The company covers an area of 5000 square meters, the core team of 50 people. Have independent technology design, research and development team. Have modern office space. Is the domestic professional glass machinery high-tech enterprises.
The company focuses on glass cutting machine.glass edging machine.glass washing machine.glass tempering machinery.insulating glass machine.glass tempering machine.laminated glass machine...etc. The company has more than 1500 terminal customers, with good reputation, won the recognition of the majority of customers.
We have 2 independent technical patents, 12 Copyrights and 2 trademarks. The company developed a series of glass two-component glue machine advanced technology, sensitive reversing, continuous stability, high production efficiency, high degree of automation, easy to use; Widely used in two-component silicone structural adhesive, polysulfide adhesive, polyamine glue and other high accurate ratio, uniform mixing and fast operation occasions. Solve the phenomenon of high waste and low efficiency caused by manual work, is the ideal glass bonding production machine.
The company adheres to the business philosophy of "Honest and trustworthy, and prosper enterprises with science and technology", based on talent, technology, service and reputation, not only to provide customers with high quality glass machine, but also to provide you with case debugging machine, technical consulting guides, staff operation training and other comprehensive after-sales service.
Our Advantages
1.We provide professional glass production solutions.
2.Professional online service team, any mail or message will reply within 24 hours.
3.We have a strong team provide wholehearted service to customer at any time.
4.We insist on Customer is Supreme, Staff toward Happiness.
5.Put the Quality as the first consideration;
6.OEM & ODM, customized design/logo/brand and package are acceptable.
7.Advanced production equipment, strict quality testing and control system to make sure superior quality.
8.Competitive price: we are a professional glass machine manufacturer in China, there is no middleman's profit, and you can get the most competitive price from us.
9.Good quality: good quality can be guaranteed, it will help you keep the market share well.
10.Fast delivery time: we have our own factory and professional manufacturer, which save your time to discuss with trading companies. We will try our best to meet your request.