Intelligent fully automatic glass cutting assembly line
ZK-CNC-4428
Intelligent fully automatic glass cutting consists of three major systems: loading, cutting, and breaking pieces. It integrates automatic loading, automatic optimization layout, automatic labeling, automatic conveying, and air floating breaking pieces platform. It can be equipped with functions such as laser marking and Low-E membrane removal. The intelligent cutting assembly line has the advantages of good stability, safety and convenience, saving labor, and higher efficiency, providing glass straight and irregular cutting. Suitable for construction, decoration
Glass cutting operations for household appliances, mirror assembly, handicrafts, etc.
Function Introduction
1. Standard features
1.1 Cutting control layout optimization
1.Professional glass cutting and optimized layout function: greatly improving glass cutting rate and production efficiency.
2.Compatible with the standard G-code of Italian OPTIMA optimization software and domestic Guiyou software: to realize the universality of processing files in different formats.
3.Fault diagnosis and alarm function: It can automatically record the operating status of the machine during the production process, provide fault alarms, and display problems.
1.2 Fiber laser positioning
1.Automatic edge finding and positioning of glass: Accurately detect the actual position and deflection angle of the glass, automatically adjust the cutting path of the blade, and improve efficiency.
2.Intelligent irregular scanning: The detector can intelligently scan irregular objects and provide feedback to automatically generate graphics, achieving contour cutting.
1.3 Cutting technology
The pressure of the cutting blade is controlled by an electromechanical precision pressure valve, and the cylinder uniformly outputs pressure to make the blade perfectly fit the glass surface for cutting, thereby avoiding the phenomenon of knife jumping due to glass quality issues.
1.4 Automatic fuel supply
During glass cutting, kerosene is automatically filled using pneumatic pressure control, and the oil supply time is controlled by PLC to synchronize with the cutting blade.
1.5 Glass conveying
After glass cutting, three Timing belt are used to cooperate with the air flotation system to transport the glass to the air flotation chip breaking table for chip breaking.
- Optional features
2.1 Countertop air flotation
The cutting table top is equipped with air flotation holes, and the centrifugal fan provides high-pressure air flow, which is convenient for glass transmission and protects the table top.
2.2 Head labeling
1.Replace manual labeling. The printer automatically prints labels that record glass information, and the labeling cylinder fingers grab the labels and attach them to the corresponding glass surface. (Customers choose this function based on their actual needs)
2. Head labeling: replaces the old-fashioned side labeling, with fast labeling speed and greatly improving production efficiency.
2.3 Laser marking
1. Switching between laser marking and automatic labeling according to demand to meet diverse production needs.
2.High speed and precision marking, capable of printing QR codes, 3c authentication, logos, etc.
2.4 Low-E membrane removal
1.The grinding wheel motor adopts a servo motor from Fuji, Japan, which has the advantages of small structure, fast starting speed, and large torque, ensuring stable and reliable operation.
2.Adopting an automatic compensation cylinder to fully ensure the pressure of film removal. Ensure that the pressure during the membrane removal process remains balanced, and the process of automatic pressurization and pressure relief
3.The machine comes with a vacuum cleaner to prevent dust pollution
4.The lifting grinding wheel adopts a cylinder method, and the grinding wheel can automatically compensate and feed.
Production configuration
- Mechanical part
1.1 Rack
After welding, the thickened profile undergoes aging treatment, and the fixed surface of the side beam is processed by a gantry machine tool, ensuring accuracy and stability.
1.2 Side beam
Patent industrial aluminum composite linear circular rail, with high bearing capacity of track wheels, rolling along the track, and low friction force, can ensure stable operation of the cutting bridge.
1.3 Cutting beams
The patented industrial aluminum combination imported linear guide rail has high accuracy and low noise, making it the preferred structure for high-end CNC equipment.
1.4 Linear guide rail
Taiwan T-WIN linear guide rail has high accuracy, low noise, and long-lasting stability.
1.5 Rack and pinion
Taiwan T-WIN gear rack, 6-grade grinding helical gear rack, HRC50~55 °, low noise, high wear resistance, and long-lasting stability.
1.6 Timing pulley
Customized 45 # material synchronous wheel, durable and durable
1.7 Timing belt
Customized polyurethane seamless tape for long-lasting durability
1.8 Printer
MY-IP561 (optional)
1.9 Slider
European standard nut M6, stable and reliable fixation
1.10 Conveying deceleration motor
RV63-1/40-1.5kW Huabo
1.11 Knife box motor
0.4kW DEO high-performance industrial control dedicated servo motor, precise control and smooth operation.
1.12 Traveling motor
1.8kW DEO high-performance industrial control dedicated servo motor, precise control and smooth operation.
1.13 Head travel motor
The 1.5kW DEO high-performance industrial control dedicated servo motor ensures precise control and smooth operation.
1.14 Hydro-cylinder
Tongkai Hydraulic
1.15 Bearing
6205-2R Japan NSK Bearing
1.16 Bearing
6204 Japan NSK Bearing
1.17 Drag chain
High strength 75X25 silent drag chain.
1.18 Table
High density waterproof board, surface coated with anti-static industrial felt. Ensure stable use in humid environments.
1.19 Bolt
Connected with 8.8 grade high-strength bolts, sturdy and durable
1.20 Cutting wheel
German Bohr (angle 142 °/145 °/152 °/155 °)
1.21 Independent operation console
Independent operating console, easy and safe to operate
2.Mechanical part
2.1 Industrial control host: The dedicated industrial control host for the control system has a small size and stable performance.
2.2 Monitor: Industrial control dedicated display with high clarity and stable performance..
2.3 Touch screen: MCGS high brightness TFT LCD touch screen.
2.4 Control system :Special control system for cutting industry
2.5 Frequency converter : Inovance
2.6 Encoder: OMRON
2.7 Contactor: Delixi
2.8 Circuit breaker: Delixi
2.9 Intermediate relay: OMRON
2.10 Fiber optic probe: Panasonic Laser Detector, Japan
2.11 Proportional valve: Japanese SMC high-precision pressure regulating valve/FLEXON high-precision pressure regulating valve
2.12 Eccentric bearing: 524806K, ensuring smooth and reliable jacking
2.13 Solenoid valve: 4V110 -06
2.14 Cylinder: SC100X125, AIRTAC
2.15 Conveyor belt guide rail: Patented industrial aluminum customization
2.16 Air filter: AW4000 -04
2.17 Oil mist separator: AF4000 -04
2.18 Oil mist implement: AL4000 -04
2.19 Pressure reducing valve: AR3000 -03
2.20 Water filter: AF -02
2.21 Jacking cylinder: AIRTAC SC63X25
2.22 Boom cylinder: AIRTAC SU100X125 -S
2.23 Trunking box: Patented industrial aluminum customization
2.24 Double rod cylinder: AIRTAC TN16*50S
2.25 Rotating cylinder: AIRTAC MSQB20A
Technical Parameter
1.Machine parameters
Overall dimensions : L*W*H:4850mm*3500mm*1400mm;
Mesa Height: 880 ± 30mm (adjustable foot)
Power requirements: 3P,380V,50Hz
Compressed air: 0.6Mpa
2.Machining parameters
Glass Size: MAX.4200*2800
Glass thickness: 3 ~ 19mm
Blade speed: 0~200m/min (configurable)
Cutting bridge speed: 0~200m/min (configurable)
Cutting acceleration: ≥8m/s²
Cutting tool holder: The blade can rotate 360 degrees (accurately cutting straight lines and irregular shapes)
Cutting precision: ≤ ± 0.2mm/m (based on the size of the cutting line before breaking)
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Intelligent fully automatic glass cutting assembly line
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